ESD Management System
The World’s First Structured Static Risk Framework for Hazardous-Area Industries
By MECHINDUS Private Limited
Introducing the ESD Management System
Built by MECHINDUS. Audited. Certified. Operationalized.
It is a plant-wide risk management program that embeds into your existing systems — and makes ESD safety part of your culture, not just your checklist.
Why Static Electricity Deserves Your Full Attention
In most hazardous-area industries, safety systems are designed for flames, gases, chemicals, and electrical faults. But static electricity — one of the most silent, invisible, and underestimated ignition sources — is left unmanaged.
- While dispensing solvents in drums or tanks
- During powder transfer in cleanrooms
- Inside Class I, II, Zone 1/2/21/22 areas
- Even during personnel movement or PPE removal
This isn’t a compliance gap. It’s a time bomb.
Multi-Plant, Group-Level Scalability
The system is scalable across locations with centralized reporting, group auditing, and local training. Perfect for corporate-wide EHS standardization.
What’s Included in the System?
Our team will deploy the system across your site — or sites — through these structured phases:
Complete Static Audit
- Static charge risk analysis
- Surface resistivity profiling
- PPE compliance & bonding integrity
- Hazard zone mapping
Zone Classification & Visual Marking
- ESD Zone Classification
- Color-coded zone labeling
- Static-sensitive pathway overlays
- Installation of awareness boards
SOP Development Toolkit
- Editable SOP templates
- Material transfer procedures
- Internal audit schedules
On-site Training & Certification
- ESD Safety Team formation
- Hands-on training with instruments
- "ESD-Safe Certified Facility" badge
- ESD Material Verification Training
Compliance Dashboard Access
- Upload SOPs & audits
- Auto-reminders for re-audits
- Expert guidance and resources
Aligned with Global & Indian Standards
Explosive Atmospheres: IS/IEC 60079-10-1, 60079-10-2, IS 5572, IS 12458.
Cleanroom Compliance: ISO 14644, WHO GMP, EU GMP Annex 1.
Management Systems: ISO 45001, ISO 9001, USFDA Recommendations.
What Will Your Team Be Able to Track?
- Surface resistivity per zone
- Internal audit & SOP uploads
- High-risk static charge zones
- Personnel discharge resistance
- Training logs and compliance scores
- ISO/client audit-ready snapshots
- Material verification log (PPE, tools, packaging)
🛡️ Insurance-Ready Safety Documentation
Generate verifiable, audit-grade documentation for your insurance partners with:
- Static charge hotspot logs
- Surface resistivity maps (floors, PPE, packaging)
- Internal audit trails and training certificates
- Global standards-aligned SOPs
- Corrective action documentation with photo verification
We help make your risk controls measurable, defensible, and insurance-aligned.
Ready to Make Static Electricity a Controlled Variable?
If you're a safety-conscious, standards-driven plant leader, this system is for you.